Henan Fudongyi Precision Manufacturing is a benchmark in central China’s precision manufacturing sector. Meanwhile, it serves clients in over 30 countries. Specifically, it focuses on aerospace, medical devices, and automotive lightweighting.
First and foremost, its competitive edge lies in three core capabilities. These are medical device cleanroom machining, 5-axis CNC machining for complex geometries, and low-volume prototype machining USA. Together, these capabilities produce parts with tolerances as tight as ±0.001mm. This, in turn, makes it a standout in global markets.
Medical Device Cleanroom Machining: MDR/ISO 13485 Compliance
Medical device manufacturing has strict requirements. To meet them, Fudongyi invested ¥20 million in an ISO Class 7 cleanroom facility. This specialized space is designed for precision machining. For instance, it handles implantable devices and minimally invasive instruments.
Crucially, the facility holds ISO 13485 and EU MDR certifications. This ensures it can process biocompatible materials. For example, these include Ti6Al4V ELI titanium and PEEK. These materials are essential for medical applications.
Notably, here’s a key example of its capabilities. It crafted neurosurgical navigation brackets for a German firm. These brackets have a 0.02mm aperture tolerance. Additionally, they have a Ra0.05μm surface finish. Three patents for this work are pending.
To maintain such high standards, Fudongyi uses ultra-precision grinders. It also uses real-time laser inspection. This not only ensures orthopedic implants meet strict geometric standards. It also boosts efficiency by 40% compared to industry averages.
Explore medical cleanroom cases or learn more about materials and processes.
5-Axis CNC Machining for Complex Geometries: Technical Advantages
Beyond medical machining, Fudongyi excels in handling complex parts. It does this through 5-axis CNC machining capabilities. Moreover, it uses advanced systems. These include the DMG Mori DMU 50 and Mikron HSM 400.
These systems tackle geometries that 3-axis machines cannot manage. For example, these are spatial curves, deep cavities, and cross-holes.
Unlike traditional machining methods, 5-axis CNC machining for complex geometries offers three key benefits. These set it apart:
- Single-setup machining: It eliminates repeated clamping. This reduces errors. Furthermore, it cuts setup time for multi-surface parts.
- Expanded reach: It accesses hard-to-reach areas. This enables intricate shapes. Specifically, these are critical for aerospace components like turbine blades.
- Enhanced efficiency: It adjusts tool orientation in real time. This minimizes wear. Consequently, it speeds up production and extends tool life.
This 5-axis CNC machining for complex geometries works with challenging materials. These include titanium, 7075-T6 aluminum, and Inconel 718. Notably, it particularly excels at producing aerospace engine blades. These have a ±0.01mm tolerance. Also, it handles UAV impellers.
To improve efficiency, Fudongyi uses UG NX CAM programming. This significantly cuts complex part lead times by 30%. For example, a North American UAV frame order once took 15 days to deliver. Now, however, it takes just 10 days.
Quality control is ensured through Zeiss CMMs. These have 0.5μm accuracy. Additionally, X-ray inspection is also used. They verify compliance with AS9100D standards.
View 5-axis equipment specs or check out complex part cases.
Low-Volume Prototype Machining USA: 72-Hour Turnaround
Fudongyi has core machining capabilities. In addition, it addresses specific needs of U.S. clients. For example, it offers low-volume prototype machining USA services.
To achieve this, it has established an ITAR-registered production line. It also partnered with a North American logistics network. Thus, this enables rapid prototyping for U.S. clients.
The low-volume prototype machining USA service supports STL/STEP files. It produces plastic prototypes (ABS/PEEK) and metal samples (aluminum/stainless). Importantly, it does this within 72 hours. Moreover, it provides DFM guidance to optimize designs for manufacturing.
A notable success is a project for a Michigan new energy firm. Fudongyi optimized a motor housing prototype. It used 5-axis machining. As a result, this reduced weight by 25% and boosted strength. Consequently, it led to a 100,000-unit production order.
All parts sent to the U.S. meet FDA and ITAR requirements. This, therefore, ensures supply chain security for clients in regulated industries.
Submit U.S. prototype requests or learn about compliance.
Why Choose Fudongyi?
Fudongyi’s three core capabilities are backed by strengths. These make it a reliable partner:
- Certifications: It holds ISO 9001, ISO 13485, AS9100D, and ITAR registration. These cover global standards required by international clients.
- Supply Chain Efficiency: It partners with ATI (titanium) and ThyssenKrupp. It offers end-to-end services from materials to anodizing. This, in turn, cuts client costs by 20%.
- Transparency: Its MES software lets clients track orders, inspections, and logistics in real time. This builds trust through visibility.
Above all, do you need cleanroom medical parts? Or perhaps complex 5-axis components? Maybe even U.S. prototypes? Fudongyi’s precision, efficiency, and compliance make it a trusted global partner.